Production Line Automation for Roof Frames
Conveyor with pneumatic lifters and grippers automating roof window frame sorting - robot palletizing seven parts at a time across 11 layers, saving labor and accelerating production.
Industry
Automotive
Portfolio
Robotics
Brand
Siemens, Tech-Con, Universal Robots
Application
Machine Tending
Background of the Customer
Our customer is a global technology company that offers innovative systems for passenger cars, commercial vehicles and industrial applications, contributing to the sustainable development of mobility and transport.
With its broad product portfolio, it serves the construction, agriculture, wind energy, shipping and railway segments in addition to the automotive industry.
What was the requirement?
Our client’s goal was to replace the operator service of the two NEF400 CNC machines, which were previously manually supplied with raw and finished parts. The goal was to reduce repetitive work, free up human resources and increase production efficiency.
Our offered Solution
To perform the task, we installed a UR robot with a unique, dual gripper, which can handle two parts at the same time, so it can easily serve both CNC machines at the same time. The system uses a two-way drawer system: on one side, the “raw” parts are placed, and on the other side, the finished products are placed.
What was the benefit for the customer?
The automated solution resulted in significant human resource savings, efficiency gains and process reliability, while allowing operators to focus on other tasks that create much more value for the company.
More references
UR Robot Integration for Battery Packaging
UR robot with custom gripper automating IQOS battery packaging - intuitive programming enabling operators to run and adjust the system independently without robotics expertise.
Smart Handling Solution
UR10 robot with custom gripper lifting 19 circuit breakers simultaneously - automating special machine servicing, separating, orienting and palletizing parts with precision and continuity.
Robotic Screwdriving System
UR10 robot integrated with Deprag screwdriver handling three product types inline - eliminating missing screws, drastically reducing complaints and improving production quality.
Automated Powder Coating Solution
Collaborative robotic powder coating line eliminating manual painting - reducing scrap, improving finish quality, cutting material waste and creating a safer production environment.
Educational Robotics Integration
Four cobot stations with conveyors and 2D camera grippers installed at the University of Debrecen - giving students hands-on experience with real industrial robotics technologies.