Our client is one of the world’s leading premium automakers, known for its innovative technologies, sophisticated design, and reliable quality. Its brand stands for sportiness, elegance and forward-looking solutions.
Our customer’s goal was to bring the parts from outside the closed production line directly to the inside of the production line, so that they could continuously “feed” the production line. This required a solution that was not only reliable and safe, but also reduced the time and labor effort associated with material handling.
To solve the task, we installed a karakuri system, which consists of a gravity roller track with a pneumatic elevator. This system allows for a smooth, automatic supply of parts within the production line, while gravity and a pneumatic lift ensure a continuous flow of material. With this solution, we replaced an old, outdated roller track. The system also comes with a FIFO (First In, First Out) shelf, which ensures that the order of the parts is always maintained.
For our client, the introduction of the karakuri system brought significant benefits. The time for material handling tasks was reduced from 3 hours to 1 hour, which meant significant time savings. The logistical burden has decreased, so the work of material colleagues has become less burdensome and more efficient. The uninterrupted supply of the production line was ensured, while the use of the FIFO shelf guaranteed the correct order and quality of the parts. This not only increased production efficiency, but also helped to optimize the production process and reduce production costs.
More references
Automated material elevation system developed for a major automotive interior supplier based in Pápa, Hungary - streamlining material flow in the production of premium dashboards, door panels, and center consoles for leading global car brands.
Multi-section conveyor line developed for a global electronics manufacturing service provider operating multiple sites in Hungary - enabling flexible, efficient material flow across production stages for sustainable electronic product manufacturing.
Pneumatic linear actuator developed for a Denmark-based global manufacturer of professional cleaning machines with over 100 years of experience - delivering reliable, precise motion control to support innovative, sustainable cleaning equipment production.
Vacuum powder conveying system developed for a leading Hungarian agricultural company specializing in premium corn and rapeseed hybrid seed production - ensuring efficient, contamination-free material transport in seed processing operations.
Precision airflow control system featuring a valve and flow switch monitored by a control unit, developed for a car manufacturer's body shop - automatically shutting off the polishing machine after a preset time to prevent damage during final quality checks.
Ergonomic bag lifting solution developed for Hungary's market-leading milling company processing 320,000 tons of grain annually - reducing physical strain and improving efficiency in bag handling across the production facility.
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